Zinc-Nickel Plating Iyo Yepamusoro Alternative Yakatsanangurwa

Zinc-nickel plating ndeye advanced alloy coating. Iine 10-15% nickel uye yasara se zinc. Ichi hachisi chishandiso chakaiswa asi imwechete, yunifomu alloy co-yakaiswa pane substrate.

Kupedzisa uku kunopa kusarudzika corrosion uye kupfeka kuramba. Kuita kwayo kunodarika zvakajairwa zinc plating. Vazhinji pamusoroZinc Plating SuppliersuyeGalvanizing Suppliersikozvino ipa iyo yezvikamu zvakakosha, kusanganisira izvo zvinobvaMapaipi Galvanizing mitsetse, inotsigira musika unokosha kupfuura US $774 miriyoni muna 2023.

Key Takeaways

• Zinc-nickel plating inodzivirira zvikamu zviri nani pane yenguva dzose zinc. Inomisa ngura kwenguva yakareba.
• Iyi plating inoita kuti zvikamu zvisimbe uye zvigare kwenguva refu. Inoshanda zvakanaka munzvimbo dzinopisa uye inotsiva cadmium inokuvadza.
• Maindasitiri mazhinji anoshandisa zinc-nickel plating. Yakanakira mota, ndege, nemichina inorema.

Sei Zinc-Nickel iri Superior Alternative?

Mainjiniya nevagadziri vanosarudza zinc-nickel plating nekuda kwezvikonzero zvakati wandei zvinomanikidza. Iyo yekupfekedza inopa zvakakosha zvakakosha pamusoro pechinyakare zinc uye mamwe mapeji. Hunhu hwayo hwakasiyana hunoita kuti ive sarudzo yakakodzera yezvikamu izvo zvinofanirwa kuita zvakavimbika mumamiriro ekuda.

Unmatched Corrosion Protection

Chakanyanya bhenefiti ye zinc-nickel plating kugona kwayo kwakasarudzika kudzivirira ngura. Iyi alloy coating inogadzira chivharo chakasimba chinodarika zvakanyanya zinc yakajairika. Zvikamu zvakaputirwa zinc-nickel zvinogarowana kweanopfuura maawa 720 mukuyedzwa kwemunyu wekupfapfaidza zvisati zvaratidza zviratidzo zvekutsvuka ngura. Izvi zvinomiririra 5 kusvika ku10 nguva kuvandudzwa kwehupenyu uchienzaniswa neyakajairwa zinc plating.

Kuenzanisa kwakananga kunoratidza musiyano unoshamisa mukuita.

Uku kuita kwepamusoro kunocherechedzwa neakakosha maindasitiri zviyero zvinotsanangura zvinodikanwa zvepamusoro-kuita machira.

• ASTM B841inotsanangura kuumbwa kwealloy (12-16% nickel) uye ukobvu, zvichiita kuti ive yekuenda-kune chiyero chezvikamu zvemotokari, zvemuchadenga, uye simba.
• ISO 19598inoisa zvinodiwa kune zinc-alloy coatings, ichitarisa pakugona kwavo kupa yakakwira corrosion kuramba munzvimbo dzakaoma.
• ISO 9227 NSSndiyo nzira yekuyedza iyo zinc-nickel inofanirwa kutsungirira mazana emaawa emunyu wekupfapfaidza pasina kukundikana.

Waizviziva Here?Zinc-nickel inodzivirirawo galvanic corrosion. Kana masimbi esimbi anoshandiswa nezvikamu zvealuminium, galvanic reaction inogona kuitika, zvichiita kuti aluminium iparadze nokukurumidza. Zinc-nickel plating pasimbi inoshanda sechidziviriro chinodzivirira, kuchengetedza aluminium uye kuwedzera hupenyu hwegungano rose.

Yakawedzeredzwa Kusimba uye Wear Resistance

Zvakanakira zveZinc-nickel zvinowedzera kupfuura nyore kudzivirira ngura. Iyo alloy inopa kusimba kwakanyanya, ichiita kuti ive yakakodzera kune zvikamu zvakafumurwa nekupisa, kukwesha, uye kushushikana kwemagetsi.

Iyo yekuputira inochengetedza maitiro ayo ekudzivirira munzvimbo dzepamusoro-tembiricha. Uku kugadzikana kwekupisa kunoita kuti ive sarudzo yakavimbika yezvikamu zviri padyo neinjini kana mune mamwe maapplication ekupisa.

Uku kupikisa kupisa ndicho chimwe chikonzero zinc-nickel inoshandiswa kune zvakakosha zvendege zvikamu senge giya rekumhara uye ma actuators. Kusimba kwejasi kunobatanidzwawo nekuita kwayo. A ductile coating inoshanduka. Inogona kukotama kana kuumbwa pasina kutsemuka kana kuputika. Izvi zvakakosha kune zvikamu zvinotora matanho ekugadzira senge crimping kana kukotama mushure mekunge plating yaiswa. Iyo yakanatswa zviyo chimiro che zinc-nickel alloy inobvumira kuti ibate kushushikana kwemagetsi, kuve nechokwadi chekudzivirira chinoramba chakasimba.

Imwe Yakachengeteka Alternative kune Cadmium

Kwemakumi emakore, cadmium ndiyo yaifarirwa yekupfekedza yekushanda kwepamusoro-soro nekuda kwekushomeka kwayo kwekuora. Nekudaro, cadmium ichepfu inorema simbi. Mitemo yepasi rose yakaomesesa ikozvino inomisa kushandiswa kwayo.

Regulatory AlertMirayiridzo yakaita seRoHS (Kurambidzwa Kwezvinhu Zvinokuvadza) uye REACH (Kunyoresa, Kuongorora, Mvumo uye Kurambidzwa Kwemakemikari) inorambidza zvakanyanya cadmium. Vanodzikamisa kusungirirwa kwayo muzvigadzirwa kusvika zvakaderera se 0.01% (zvikamu zana pamiriyoni), zvichiita kuti ive isina kukodzera kune akawanda magadzirirwo matsva.

Zinc-nickel yakabuda seyo inotungamira kutsiva cadmium. Inopa isina-chepfu, mhinduro yakachengeteka yezvakatipoteredza pasina kupira kuita.

• Kudzivirirwa kwakaenzana kana kurinani: Miedzo inoratidza kuti zinc-nickel inopa corrosion resistance yakaenzana kana kutopfuura cadmium. Inogona kumira maawa e1,000 emunyu wekupfapfaidza, kusangana nezvakawanda zvemauto uye zvemubatanidzwa.
• Yakapararira Indasitiri Adoption: Maindasitiri makuru akabudirira kushandura kubva kucadmium kuenda ku zinc-nickel. Iwo aerospace, mota, mauto, uye oiri uye gasi zvikamu zvino zvinotsamira pa zinc-nickel kuchengetedza zvakakosha zvikamu munzvimbo dzakaoma.

Shanduko iyi inoratidza kuti vagadziri vanogona kuwana e-elite-level dziviriro vachitevedzera zvemazuva ano zvakatipoteredza nekuchengetedza zviyero.

Iyo Zinc-Nickel Plating Maitiro uye Mashandisirwo

Kunzwisisa maitiro ekushandisa uye kushandiswa kwakajairwa kwe zinc-nickel plating kunoratidza kuti nei iri sarudzo yepamusorokudzivirira zvikamu zvakakosha. Iyo yekupfekedza inoiswa kuburikidza neiyo chaiyo electrochemical process uye inovimbwa neinotungamira maindasitiri.

Zinc-Nickel Plating inoshandiswa sei?

Vanamazvikokota vanoisa zinc-nickel plating kuburikidza neelectroplating process. Vanoisa zvikamu mubhati remakemikari rine zinc yakanyungudutswa uye nickel ions. Mhepo yemagetsi inoita kuti maion esimbi aise pamusoro pechikamu, achigadzira yunifomu yealloy layer.

Mushure mekuputira, zvikamu zvinowanzowana mamwe marapirwo.

Post-Plating DziviriroMapuratifomu anoshandisa RoHS-inoenderana trivalent passivates kuti iwedzere kusaita ngura. Aya ma passivates anoshanda sechibairo layer. Dzinofanirwa kupinzwa zvinhu zvinoora zvisati zvasvika pachigadziko chesimbi. Zvisimbiso zvinogona kuwedzerwa pamusoro kuti uwedzere kunatsiridza gloss, lubricity, uye munyu pfapfaidzo kuramba.

Iyi yakawanda-layer system inogadzira kupera kwakasimba kwakasimba. Zvimwe zvikumbiro zvinogona kusiya chikamu chisina kuvharwa kuti chigadzirire mamwe mapeji, senge E-jasi.

Ndekupi Zinc-Nickel Plating Inoshandiswa?

Zinc-nickel plating inodzivirira zvikamu muzvikamu zvakawanda zvinoda. Kuita kwayo kwepamusoro kunoita kuti ive yakakosha kune zvikamu zvisingakundike.

• Automotive Industry: Vagadziri vemotokari vanoshandisa zinc-nickel kuchengetedza zvikamu kubva mumugwagwa munyu uye kupisa. Zvishandiso zvakajairika zvinosanganisira mabhureki calipers, mitsara yemafuta, ma-high-simba fasteners, uye zvikamu zveinjini.
• Aerospace uye Defense: Indasitiri yemuchadenga inotsamira pazinc-nickel nekuda kwesimba rayo uye kuvimbika. Iyo yakachengeteka kutsiva cadmium pane yakakwirira-yakasimba simbi zvikamu. Iwe unogona kuzviwana pagiya rekumhara, hydraulic mitsetse, uye aerospace fasteners. Zvinorehwa nemautoMIL-PRF-32660inotobvumidza kushandiswa kwayo pane zvakakosha kumhara masisitimu.
• Mamwe Maindasitiri: Zvishandiso zvinorema, zvekurima, uye masimba masimba zvakare anoshandisa zinc-nickel kuwedzera hupenyu hwemuchina wavo munzvimbo dzakaoma.

Kusarudza Zinc Plating Suppliers kune Zvaunoda

Kusarudza mudiwa akakodzera kwakakosha kuti uwane yemhando yepamusoro zinc-nickel kupera. Kugona kweZinc Plating Supplierszvinogona kusiyana zvikuru. Kambani inofanirwa kuongorora vangangove vadyidzani nekungwarira kuti ive nechokwadi chekuti vanosangana nehutsinye hwemhando uye maitiro ekuita. Kuita sarudzo yakanaka kunodzivirira kuvimbika kwechigadzirwa chekupedzisira.

Zvinhu Zvinokosha Pakusarudza Kwevatengesi

Vepamusoro-tier Zinc Plating Suppliers vanoratidza kuzvipira kwavo kune mhando kuburikidza neindasitiri zvitupa. Izvi zvinoratidza kuti mutengesi anotevera zvakanyorwa, zvinodzokororwa maitiro. Paunenge uchiongorora Zinc Plating Suppliers, makambani anofanirwa kutarisa zvinotevera zvitupa:

• ISO 9001:2015: Chiyero che general quality manejimendi masisitimu.
• AS9100: Imwe yakaomesesa mwero inodiwa kune iyo aerospace indasitiri.
• Nadcap (National Aerospace uye Defence Contractors Accreditation Program): Kubvumidzwa kwakakosha kune vatengesi munzvimbo dzeaerospace nedziviriro, kunyanya yemakemikari kugadzirisa (AC7108).

Kubata izvi zvitupa zvinoratidza kuti mutengesi anogona kuunza zvinowirirana uye zvakavimbika mhedzisiro yekuda maapplication.

Mibvunzo Yekubvunza Anogona Kutengesa

Usati wazvipira kumubatanidzwa, mainjiniya anofanirwa kubvunza mibvunzo yakanangwa. Mhinduro dzinoratidza hunyanzvi hwemupi wehunyanzvi uye matanho ekudzora mhando.

Pro TipMutengesi akajeka uye ane ruzivo anogashira iyi mibvunzo. Mhinduro dzavo dzinopa nzwisiso mukushanda kwavo kwezuva nezuva uye kuzvipira kune kugona.

Mibvunzo yakakosha inosanganisira:

1. Iwe unosimbisa sei ukobvu hwekuvhaira uye kuumbwa kwealloy?Vane mukurumbira Zinc Plating Suppliers vanoshandisa nzira dzepamberi senge X-ray fluorescence (XRF) kuona kuti coating inosangana nezvinodiwa.
2. Ndeipi nzira yako yekudzora chemistry yekugezesa?Migumisiro inowirirana inoenderana nekutonga kwakasimba pamusoro pezvinhu zvakaita sepH uye tembiricha. Chaiyo pH mazinga akakosha pakuchengetedza iyo chaiyo zinc-to-nickel ratio mune alloy.
3. Unogona here kupa nyaya dzezvidzidzo kana mareferensi kubva kumapurojekiti akafanana?Vane ruzivo rweZinc Plating Suppliers vanofanirwa kukwanisa kugovera mienzaniso yebasa ravo, zvichiratidza kugona kwavo kubata chaiwo maindasitiri matambudziko.

Zinc-nickel plating ine mutengo wepamusoro wepamusoro pane yakajairika zinc. Nekudaro, inopa yakakwirira-yenguva yakareba kukosha kune inoda maapplication. Iyo yekupfekedza inowedzera hupenyu hwechikamu, izvo zvinogona kuderedza huwandu hwekugadzirisa mari. Maindasitiri anotungamira senge emotokari uye aerospace anosarudza kuchengetedza zvikamu zvakakosha, kuve nechokwadi chekuvimbika uye kudzikisa mitengo yehupenyu.